Microe Mercury II 6000V Manual de usuario Pagina 1

Mercury IIIITM6000 & 6000VMicroE Systems - World Headquarters: 125 Middlesex Turnpike, Bedford, MA USA 01730-1409IM-Mercury_II_6000_6000V Rev D w

Page 10Setup and Calibration - Mercury II™6000 Models – Pushbutton SetupSection B - Sensor Head Installation, Alignment and CalibrationB2.3MII6000 Pus

Page 11Sensor Head Alignment - Mercury II™6000 Models – Setup using SoftwareB2.4.1Connect the Alignment Tool and EncoderVerify that the Alignment Tool

Page 12Section- ASensor Head Alignment and Calibration Mercury II™6000 Models – Setup using SoftwareB2.4.3Calibrating the EncoderOnce the SmartPrecisi

Sensor Head Alignment - Mercury II™6000 Models – Alignment Verification with Connector LEDsB3.0Connector LED IndicatorsOnce the encoder is aligned and

Page 14Section B - Sensor Head Installation, Alignment and CalibrationGrounding Instructions - Mercury II™6000C1.0Grounding Instructions For Mercury I

Page 15Section C - ReferenceGrounding Instructions - Mercury II™6000Sensor mounted to a surface that isgrounded through bearings or a poorly-grounded

Page 16Section C - ReferenceRecommendations for Power;Installation ConsiderationsC2.0Recommendations for PowerMercury II™encoders require a minimum of

Page 17Section C - ReferenceRecommended Interface TerminationC3.0Customer Differential Line Receiver:For Mercury II™6000R120 ohmR120 ohmR120 ohmR120 o

Section C - ReferencePage 18Customer Interface Cable RequirementsMercury II™6000Signal Twisted PairA+ Pair 1A-B+ Pair 2B-Index+ Pair 3Index-Left Limit

Page 19Section C - ReferenceCustomer Interface Cable RequirementsFold braided shield back over jacket. Example shows double-shielded cable.Dimensions

Section- AIInnttrroodduuccttiioonnMicroE Systems was founded to advance encoder technology to a level neverbefore achieved. Our objective was to desig

Index Speed Considerationsfor MII6000C5.0 Maximum Speed for MII6000 Indexafter Power-up (MII6800, MII6700and MII6500 Models)Each time an MII6800, MII6

Section- D - Encoder TroubleshootingPage 21TroubleshootingD1.0ProblemThe Power/Calibration indicator will not come on.Solution• Make sure that the Sma

Page 22Section E - Contacting MicroEContacting MicroEHeadquartersMicroE Systems125 Middlesex Turnpike.Bedford, MA 01730 USATel : 781-266-5700Fax: 781-

Mercury IIIITMPure PrecisionTMTape ScaleMicroE Systems - World Headquarters: 125 Middlesex Turnpike, Bedford, MA USA 01730-1409IM-Mercury_II_Tape_Sca

Section- AIInnttrroodduuccttiioonnMicroE Systems was founded to advance encoder technology to a level neverbefore achieved. Our objective was to desig

Page 3Section A - System OverviewSystem OverviewPurePrecision™Tape ScaleA1.0Items Required for Mercury IITMEncoderInstallation Using Tape ScaleIn addi

Page 4 Section B - PurePrecision™Tape Scale InstallationPre-Installation Information and PrecautionsB1.0 Read all instructions completely beforebeginn

Page 5Section B - PurePrecision™Tape Scale InstallationPre-Installation Information and PrecautionsThe adhesive on the PurePrecision™Tape Scale is per

Page 6Flowchart for PurePrecision™Tape Scale InstallationORSection B - PurePrecision™Tape Scale InstallationB2.0

Page 7Design GuideB3.0Verify the tolerances of the scale's mounting surface given in the Interface Drawing.B3.1Verify the dimensions of the scale

Page 3System OverviewEncoder with PurePrecision™Tape or Glass ScalesA1.0 Mercury IITM6000 System ViewExpanded ViewMounting ScrewsDoubleShieldedCableSe

Page 8Mounting Surface PreparationB4.0Inspect the mounting surface for any machiningirregularities. MicroE Systems recommends a surfacefinish of bette

Page 9Section B - PurePrecision™Tape Scale InstallationCutting the PurePrecision™Tape Scale B5.0Uncoil the tape scale and cut it to the required lengt

Page 10PurePrecision™Tape Scale InstallationBy Hand or Applicator ToolB6.0Tape Scale InstallationThe tape scale can installed by two methods - i. By H

Page 11PurePrecision™Tape Scale InstallationBy Hand B6.1.2Removing/peeling the adhesive liner. Using a sharp tool or fingernails initiate thepeeling o

Page 12PurePrecision™Tape Scale Installation By HandB6.1.4 Placing the PurePrecision™Tape Scale onthe mounting surface reference edge. Place the edge

Page 13PurePrecision™Tape Scale InstallationBy HandB6.1.5Installing the PurePrecision Tape Scale along the length of the mounting surface.With one han

Page 14PurePrecision™Tape Scale InstallationBy HandB6.1.6Slide your fingers along the entire length of thePurePrecision Tape Scale, pressing firmly, t

Page 15PurePrecision™Tape Scale Installation By Applicator ToolSection B - PurePrecision™Tape Scale InstallationDesignated “Left End”B6.2Main View of

Page 16PurePrecision™Tape Scale Installation By Applicator ToolOrienting the Applicator Tool with the mounting surface reference edge. Once the tape

Page 17PurePrecision™Tape Scale Installation By Applicator ToolB6.2.3Peel and curl back a short length - about30mm (1 inch) - of the adhesive liner f

Page 4Section A - System OverviewSystem OverviewPurePrecision™Tape ScaleA2.1Items Required for Mercury IITMEncoderInstallation Using Tape ScaleIn addi

Page 18B6.2.4Insert the designated "LEFT END" of the tapescale (arrowhead on blue protective filmpointing away) into the Applicator Tool ins

Page 19PurePrecision™Tape Scale InstallationBy Applicator ToolSection B - PurePrecision™Tape Scale InstallationApprox.. 25mm (1 inch) of exposedlayer

Page 20PurePrecision™Tape Scale Installation By Applicator ToolB6.2.7At the marked location, place the edge of the tapescale against the mounting sur

Page 21PurePrecision™Tape Scale Installation By Applicator ToolB6.2.8While pressing down evenly on the tool’srollers and against the mounting surface

Page 22PurePrecision™Tape Scale Installation Removing The Blue Protective FilmB7.0Put on finger cots or talc-free gloves.Start the peeling process us

Page 23Index and Limit Marker InstallationPurePrecision™Tape ScaleSection B - PurePrecision™Tape Scale Installation* USE FINGER COTSIndex being remove

Page 24Index and Limit Marker InstallationPurePrecision™Tape ScaleB8.1Attaching the Index Marker to the Tape ScalePlace the top edge of the marker aga

Page 25Index and Limit Marker InstallationPurePrecision™Tape ScalePress your finger on the marker close to the edge of the handle. Then, with your oth

Page 26End Cap InstallationB9.0Epoxy Setup• Mix the two-part epoxy and place it in asyringe or on the end of a stick. Do not usea cotton swab to apply

Page 27End Cap InstallationB9.1Installing the End Caps on the Mounting Surface• Remove the adhesive liner from end cap.• Place the end cap on the top

Page 5Section A - System OverviewSystem OverviewEncoder with Linear Glass ScaleA2.2Items Required for Mercury IITMEncoderInstallation Using Glass Scal

Page 28Final Cleaning, Inspection and Cure TimeB10.0• Before using the encoder for servo control,clean the tape scale, index marker and limitmarkers u

Page 29Reworking to Correct MistakesB11.0Once installed, the tape scale, the index marker, andthe limit markers cannot be moved or removed andreinstal

Page 30Section F - Encoder TroubleshootingTroubleshootingF1.0ProblemThe Power/Calibration indicator will not come on.Solution• Make sure that the Smar

Section F - Encoder TroubleshootingCleaning ScalesF2.0General Particle RemovalBlow off the contamination with nitrogen,clean air, or a similar gas.Pag

Page 32Section F - Encoder TroubleshootingCleaning ScalesF2.1Contamination RemovalUse a lint-free cleanroom wipe or cotton swabdampened with isopropyl

Page 33Section G - Contacting MicroEContacting MicroEHeadquartersMicroE Systems125 Middlesex Turnpike.Bedford, MA 01730 USATel : 781-266-5700Fax: 781-

Mercury IIIITMLinear Glass ScalesMicroE Systems - World Headquarters: 125 Middlesex Turnpike, Bedford, MA USA 01730-1409 IM-Mercury_II_Glass_Scale Re

Section- AIInnttrroodduuccttiioonnMicroE Systems was founded to advance encoder technology to a level neverbefore achieved. Our objective was to desig

Page 3Section A - System OverviewSystem OverviewEncoder with Linear Glass ScaleA1.0Items Required for Mercury IITMEncoderInstallation Using Glass Scal

Page 4 Section B - Linear Glass Scale InstallationMounting Surface PreparationB1.0Inspect the mounting surface for any machiningirregularities. MicroE

Section B - Sensor Head Installation, Alignment and CalibrationPage 6Sensor Head InstallationB1.1Install the sensor on the mounting surface referencin

Page 5Section B - Linear Glass Scale InstallationMounting Surface PreparationMounting Linear Glass ScalesNOTE:Before beginning the mounting procedure,

Section B - Linear Glass Scale InstallationPage 6Installation of Linear Glass ScalesMounting Linear Glass ScalesC1.0Make sure that the mounting surfac

Page 7Index being removed from theperforated sheet by holding itby its handle.Index and Limit Marker InstallationLinear Glass ScalesPut on finger cots

Page 8Section C - Linear Glass Scale InstallationIndex and Limit Marker InstallationLinear Glass ScalesC2.1Attaching the Index Marker to the Glass Sca

Page 9Section C - Linear Glass Scale InstallationIndex and Limit Marker InstallationLinear Glass ScalesC2.2Press your finger on the marker close to th

Page 10 Section- D - Encoder TroubleshootingCleaning ScalesD1.0General Particle RemovalBlow off the contamination with nitrogen,clean air, or a simila

Page 11Section- D - Encoder TroubleshootingCleaning ScalesD1.2Contamination RemovalUse a lint-free cleanroom wipe or cotton swabdampened with isopropy

Page 12Section E - Contacting MicroEContacting MicroEHeadquartersMicroE Systems125 Middlesex Turnpike.Bedford, MA 01730 USATel : 781-266-5700Fax: 781-

Page 7Section B - Sensor Head Installation, Alignment and CalibrationSensor Head Alignment - Mercury II™6000 ModelsAccess to Cal. buttonB2.0SmartPreci

Page 8Section B - Sensor Head Installation, Alignment and CalibrationSensor Head Alignment - Mercury II™6000 ModelsB2.1MII6000 Pushbutton Setup - Sens

Page 9Section B - Sensor Head Installation, Alignment and CalibrationB2.2MII6000 Pushbutton Setup - Setup / Calibration - Linear Scales, or RotarySca